Outdated Autoclave Control System?
As autoclaves age, their control system ages as well. Many components of the autoclave are correctly categorized as wear items, such as valves and gaskets. Consistent evaluation and replacement of these components extends autoclave longevity and prevents maintenance issues from accumulating. While not a high-wear item, the control system of an autoclave can quickly become obsolete as the speed of technological and hardware advancements increases. Control system obsolescence may not sound like a significant problem, but consider:
Troubleshooting Autoclave Control System Issues
Outdated board-based machines are complex, limiting diagnostic and troubleshooting. If the motherboard manufacturer no longer provides support or replacement parts, any issue can render the machine inoperable. Modern control systems provide flexible and easy troubleshooting options as insurance against extended downtime events.
System Updates Increase Functionality
Nearly all digital devices that exist today have annual or semi-annual updates, which deliver increased functionality and features. For autoclaves, these updates improve control, customization, and archiving of user login functionality, data storage, cycle parameters, and global parameters.
Control Upgrades vs. Rebuilds
Control Upgrades
When the chamber and mechanical systems are in good condition,
a control-only replacement is recommended.
Control Rebuilds
A complete control rebuild is recommended when the chamber is in
good condition but mechanical and control system components need
replacing. If the chamber is beyond usable life, a new autoclave is required.
What to Expect With a Control System Upgrade or Rebuild
Whether a control upgrade or rebuild is completed on your autoclave, value add features ensure you receive the assets and resources necessary to operate your autoclave control. Beta Star’s use of non-proprietary parts on new equipment extends to upgrades, which reduces supply chain issues and lifetime cost-of-ownership. Upgrading a control system provides contemporary, industry-standard software with optional Beta Connect capability. Included in each autoclave are:
- Custom Drawings: provide guidance for continual maintenance of the autoclave. Each drawing package is customized to the upgrade with a P&ID, electrical drawings, and the pneumatic manifold drawing when applicable.
- Operations Manuals: we equip customers with the tools to ensure proper use and functionality of upgraded autoclaves. Along with the Operators Manual and Maintenance Schedule, we include a custom P&ID and electrical schematics.
- Testing Documentation: when requested by the customer, we turnover Site Acceptance Testing (SAT) Documentation with optional execution by Beta Star technicians.
- Custom Fascia/Enclosure: with careful analysis of each facility, we incorporate custom fascia panels and enclosure systems into each project to give a professional look with cleanable surfaces.
Beta Star’s talented team can perform control system upgrades on nearly every autoclave, regardless of manufacturer. To read more about Control System Upgrades and Rebuilds, download the PDF here.